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Precision Casting
Ningwei Machinery
Automated Storage, Retrieval and Handling of Heavy Molds
Zhuji · Founded in 1993
- Inbound and outbound throughput
- 70pallets/hour
- Forklift and warehouse staffing optimizationReported as staffing optimization.
- 70%
The challenge
Handling and locating heavy molds
Heavy molds require coordinated storage, putaway and retrieval. The project focuses on reducing manual forklift handling and mold search time.

The solution
Automated mold storage with conveyor links
Single-deep pallet stacker cranes store and retrieve heavy molds in a 7 m storage system. Conveyors link inbound and outbound operations, with ERP and MES integration.

Project configuration
- Stacker cranes and workstations
- 2 single-deep pallet stacker cranes; 1 set of workstations
- Storage height and application
- 7 m storage height for centralized heavy-mold management
- Average crane throughput
- 36 pallets/hour per crane under mixed operating conditions
- Handling and integration
- Automatic conveyor connections; ERP and MES integration