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Automotive Components

Zhejiang Automotive Instruments

Goods-to-Person Kitting for Automotive Electronics

Founded in 1989

Improvement in overall picking efficiency
40–60%
Picking error ratePreviously 2%
<0.1%
SMT kitting workforce optimization
50%

The challenge

Replacing manual component searches

SMT material preparation depends on accurate component selection. The project addresses manual searching and material errors through coordinated storage, picking and verification.

Pick-to-light rack
Pick-to-light rack

The solution

Antistatic goods-to-person kitting

Antistatic CTUs deliver totes to pick-to-light racks and a picking workstation. Automatic verification and relay delivery connect material preparation with production and batch traceability.

Tote inbound and outbound operations
Tote inbound and outbound operations

Project configuration

Tote robots
2 antistatic CTUs
Picking equipment
1 PTL picking rack system and 1 picking workstation
Production connection
Automatic verification and relay material delivery
Integration and traceability
ERP and MES integration; batch traceability
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