Tote storage area
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Home Appliance Electronics

Nanjing Changdecheng

Integrated Component Storage Towers and Tote Storage for Kitting

Nanjing · In operation since 2010

SMT placement machine utilizationPreviously 72%
84%
Reduction in kitting staff
73%
AGV docking and tower pickup time
<15s

The challenge

Preparing components for appliance assembly

LED lighting assemblies, control boards and wiring harnesses require coordinated material preparation and delivery to assembly workstations.

Picking workstation
Picking workstation

The solution

Integrated component towers and tote storage

Electronic component towers, antistatic CTUs and AGVs coordinate material release and delivery to assembly workstations.

Electronic component tower and conveyor system
Electronic component tower and conveyor system

Project configuration

Robots
3 antistatic CTUs and 3 low-profile AGVs
Picking and component tower
2 picking workstations and 1 electronic component tower system
Storage capacity
7,000 tote positions; electronic component tower capacity of 4,000+
Component tower release cycle
5 seconds per reel